Wire processing equipment
Copper Wire Continuous Drawing and Annealing Machine
This type 4 flat wire parallel coil winding machine is suitable for winding coils of large and medium-sized transformers. You could set wire 1-4 flat wires as you request, and the Winding equipment is composed of a winding host, automatic wire ranking device, layer insulation feeding device, flat wire expansion adjustable pay-off stand, pneumatic system, PLC control system, Servo motor system, and touch screen man-machine interface and so son.
Parameters Of Transformer Coil High Voltage Layer Coil Winding Machine
| Item | Parameters |
| Center height | 1200mm or customized, can up to 1600 |
| Center distance of spindle | 1350mm or customized |
| Working torque | Max 6000 N/M |
| Rotation speed | 0-30 r/min |
| Mode of speed control | Stepless Frequency control |
| Winding parameters |
Outer diameter (O.D.) ≤ 1300 mm Rectangular coil diagonal length: ≤ 1300 mm Coil Height: ≤ 1200 mm Winding weight： ≤ 1000 kg |
| Total Power | Around 14 KW |
| Flat wire Pay-off Stand (four heads) |
Wire reel inner diameter (I.D.):40mm Wire reel outer diameter (O.D.):600mm Wire reel width: ≤ 300 mm Braking method: pneumatic Power by Servo Motor |
| Layer insulation (Three heads) |
Roller inner diameter (I.D.): 76mm Roller outer diameter (O.D.): 400mm Braking method: pneumatic |
| Conductor specification |
Flat wire: Max 6x12mm Maximum number of parallel wound wires: 4 |
| Automatic wire ranking function | Can set minimum wire pitch of 0.01 mm |
| Counting mode | 5-digital display, can set total turns and set turns in 20 times, reverse counting available, no loosing data in the event of power-off. |
| Power supply | 3-phae AC 380 V/50 HZ or as per user's need |
| Machine color | Grey RAL7035 or as per user's need |
Key Features Of Transformer Coil High Voltage Layer Coil Winding Machine
Versatile Winding Capabilities
The Type 4 Flat Wire Parallel Coil Winding Machine is capable of handling 1 to 4 flat wires simultaneously, providing you with the flexibility to customize the winding process according to your specific requirements. Whether you are working on large-scale transformers or medium-sized units, this machine ensures optimal performance and precision.Comprehensive Winding Equipment
The machine is equipped with a robust winding host that serves as the core of the entire system. This is complemented by an automatic wire ranking device that ensures the wires are perfectly aligned, reducing the risk of errors and enhancing the quality of the final product. The layer insulation feeding device further adds to the machine’s efficiency by seamlessly integrating insulation layers during the winding process.Advanced Pay-Off Stand
One of the standout features of this machine is its flat wire expansion adjustable pay-off stand. This component is designed to accommodate various wire sizes and tensions, ensuring smooth and consistent wire feeding. The adjustable nature of the pay-off stand allows for quick and easy setup changes, making the machine highly adaptable to different winding tasks.Pneumatic System
The integrated pneumatic system enhances the machine’s operational efficiency by automating various mechanical functions. This not only speeds up the winding process but also reduces manual intervention, thereby minimizing the risk of human error and increasing overall productivity.Intelligent Control Systems
At the heart of the Type 4 Flat Wire Parallel Coil Winding Machine is a sophisticated PLC control system. This programmable logic controller ensures precise control over the winding parameters, allowing for consistent and repeatable results. The Servo motor system further enhances the machine’s accuracy by providing precise control over the winding speed and tension.User-Friendly Interface
The machine features a touch screen man-machine interface that makes it incredibly easy to operate. This intuitive interface allows operators to set and monitor various parameters in real-time, ensuring optimal performance and quick troubleshooting. The touch screen also provides detailed diagnostics and maintenance alerts, helping to minimize downtime and extend the machine’s lifespan.Intelligent Control Systems
At the heart of the Type 4 Flat Wire Parallel Coil Winding Machine is a sophisticated PLC control system. This programmable logic controller ensures precise control over the winding parameters, allowing for consistent and repeatable results. The Servo motor system further enhances the machine’s accuracy by providing precise control over the winding speed and tension.
Application Of Transformer Coil High Voltage Layer Coil Winding Machine
This advanced winding machine is ideal for manufacturers of large and medium-sized transformers who require high precision and efficiency in their winding processes. Its versatile capabilities make it suitable for a wide range of applications, from power transformers to distribution transformers and beyond.About Trihope
We are a 5A Class turnkey solution provider for Transformer Industry.
The First A: we are a real manufacturer with complete in-house facilities
The Third A, We have Top Performance Certificated with International Standards likes ISO, CE, SGS, BV
The Forth A, We are better cost-efficient supplier equipped with international brand components like Siemens Schneider, etc. And we provide 24 hours 24-hour after-sales service, providing services in Chinese, English, and Spanish
The Fifth A, We are a reliable business partner, served for ABB, TBEA, ALFANAR, PEL, IUSA etc in the last decades, And our customer are more than 50 countries all over the world.
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